Industrial gearboxes enjoys wide spread use in an industry. They are essential equipments which help to maintain smooth functioning of an industry.
Industrial gearbox can be broadly defined as the mechanical method to transfer energy from one device to the other. There may arise situations where it becomes necessary to minimise the speed of the equipments as per requirements. Under such situations industrial gearbox are used.
It is utilised to increase the torque while reducing the speed. In any industry it plays a very significant role in regulating the speed of machines specially motors.
Industrial gear box is an assembly of various equipments. They are generally composed of gears, shafts, bearings, keys, bearing covers, oilrings, oil seals and a casing to house them all. The major types of industrial gearbox are spur, helical, bevel, worm, spiral and planetary.
In the market we have various gearbox manufacturers providing different types. Each of them boasts of offering the best quality as well as at reasonable rate. But the buyers must be careful in buying the perfect one for them.
Before choosing any manufacturer, consumers should at first check the market review of that particular manufacturer. They should also see their economic stability and the team of managements they possess.
Apart from all of these, the manufacturer should be very approachable. Customer’ satisfaction should be his first and foremost concern. They should always be ready to address the grievances of the customers and must be ready to resolve them. A proper gearbox will always be beneficial to its industry.
In industries it is always advisable to use gearboxes between motors and loads. One of the main reasons of using industrial gear box is the torque multiplications. This leads to the use of smaller servo systems which ultimately saves money and space.
Also, output torque is directly proportional to the gear ratio. With the increase gear ratio, the output torque also increases while the speed of the output shaft decreases.If any application can withstand the decrease
Speed than a relatively small servo system can also supply high torgue.
Another striking feature of industrial gear box is that is helps in mitigating the inertia mismatches.It is noticed that can reduce the reflected inertia by square of the reduction ratio.For example a 25:1 gearbox can reduce the loads reflected inertia by a factor of 625, which is quite a significant figure.
Industrial gearbox also also aids resolve issues related to mechanical fit.As for example if in mounting a motor interferes other mechanical components than a right angle gear box resolves the issue.Also due the high efficinece of gearbox, maximum power can be delivered from the servosystem.
Apart from all those application industrial gearbox enjoys wide spread usage in electric overhead travelling cranes,machine tools such as lathe, drilling machines, milling machines, grinding machines, sugar machinery, cement machineries, automobiles and material handling plants.